To the deck and onward

With the interior almost complete, the deck has been my focus recently.  First came an initial sheathing with 6mm okoume ply.  Then a second layer of okoume ply was shaped to the deck edge (about 9" wide) and bonded in place.  This was then stained with a deep brown water-based stain, called "Expresso".  Then the major part of the fore and aft decks were covered with 6mm thick African mahogany planks.  Next a 1/2 by 1/2 channel was refined with a router at the deck-topside junction (sheer) and an appropriate piece of African mahogany was bonded into this sheer joint and sanded to provide a smooth rounded lip to the deck edge.  At this point the stained section of the deck needs another coat of Expresso stain and then it will be ready to be sealed with fiberglass and epoxy.  The recessed portion of the stern, incl. splash well and engine mount, will also need to be glassed.  But we can now also start thinking about the windshield design.  Today I cobbled together a quick mock-up, using cheap ply and duct tape, of a proposed windshield design.  Looks okay for a first attempt, but undoubtedly will be modified in the final version.  We are thinking of having the windshield frame fabricated in metal.  That would require finding a metal fabrication shop willing, equipped, and reasonably-priced to do the job.  That may be a task in itself.

My biggest problem holding things up is that I need to sell my current boat to make room in the garage.  The new boat is bigger, heavier, and would benefit from a more powerful engine.  The existing engine, controls, hydraulic steering, and trailer could be transferred to the new boat, but would make the existing boat even less marketable.  When I built sailboats they were so much cheaper to equip that I could sell them much more cheaply.  I never count my labor as a cost; it is just something I enjoy doing.  It replaces golf and a gym membership.            

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